Part Number 87100501A is a crucial component widely used in various industrial and mechanical applications. This comprehensive guide explores its specifications, applications, installation procedures, and maintenance requirements. Whether you're a professional technician, maintenance supervisor, or equipment owner, understanding this component is essential for optimal system performance.
Understanding Part Number 87100501A
Component Overview
Part Number 87100501A represents a precision-engineered component designed for specific applications in industrial machinery. The component features high-grade materials and precise manufacturing tolerances, ensuring reliable performance under demanding conditions. Its design incorporates years of engineering expertise and field testing to meet rigorous industry standards.
Technical Specifications
The technical aspects of Part Number 87100501A include:
- Material: High-grade steel alloy
- Dimensions: 8.5" x 4.2" x 2.1"
- Weight: 2.3 lbs
- Operating temperature range: -20°F to 180°F
- Tensile strength: 95,000 PSI
- Surface finish: 32 microinches
Applications and Uses
Primary Applications
Part Number 87100501A finds extensive use in various industrial settings. In manufacturing environments, it serves as a critical component in assembly line machinery, where precision and reliability are paramount. The automotive industry particularly relies on this component for specific engine assembly applications, where its durability and precise tolerances contribute to optimal performance.
Secondary Applications
Beyond its primary uses, Part Number 87100501A has proven valuable in auxiliary systems and backup equipment. Many facilities incorporate this component into their preventive maintenance programs, keeping it on hand for scheduled replacements or emergency repairs. Its versatility makes it suitable for various modifications and custom applications when properly specified.
Installation Guidelines
Pre-Installation Preparation
Before installing Part Number 87100501A, thorough preparation is essential. The installation area must be clean and free from debris, with all mating surfaces properly prepared according to manufacturer specifications. Technicians should verify the compatibility of all connected components and ensure proper alignment before proceeding with installation.
Installation Process
The installation of Part Number 87100501A follows a specific sequence:
- Surface Preparation Clean all mating surfaces thoroughly, removing any old gaskets or sealants. Inspect for damage or wear that might affect installation.
- Component Positioning Align Part Number 87100501A carefully with mounting points, ensuring proper orientation according to manufacturer markings.
- Initial Fastening Begin the fastening process following the specified torque sequence, initially tightening fasteners to approximately 50% of final torque specifications.
- Final Torque Application Complete the installation by applying final torque values in the prescribed sequence, using calibrated torque tools.
Maintenance Requirements
Regular Inspection
Maintaining Part Number 87100501A requires regular inspection and monitoring. Visual inspections should check for signs of wear, damage, or deterioration. Pay particular attention to sealing surfaces, mounting points, and any areas subject to stress during operation.
Preventive Maintenance
A comprehensive preventive maintenance program for Part Number 87100501A includes:
- Quarterly Inspections
- Visual examination of all surfaces
- Checking for proper alignment
- Verifying torque specifications
- Monitoring for unusual wear patterns
- Annual Service
- Complete disassembly and cleaning
- Detailed measurement of critical dimensions
- Replacement of associated seals and gaskets
- Documentation of findings and measurements
Troubleshooting Guide
Common Issues
Users of Part Number 87100501A may encounter several common issues during operation:
- Alignment Problems When improper alignment occurs, users may notice unusual vibration or noise. This typically results from installation errors or wear in related components.
- Wear Patterns Unusual wear patterns might indicate improper installation or operation outside design parameters. Regular inspection helps identify these issues early.
- Performance Degradation A decrease in system performance may signal problems with Part Number 87100501A, requiring immediate attention and possible replacement.
Replacement Procedures
When to Replace
Knowing when to replace Part Number 87100501A is crucial for maintaining system reliability. Consider replacement under these circumstances:
- Scheduled Maintenance Following manufacturer-recommended replacement intervals based on operating hours or conditions.
- Performance Issues When troubleshooting indicates component degradation affecting system performance.
- Visual Damage Upon discovering visible damage, cracks, or excessive wear during inspection.
Quality Assurance
Manufacturing Standards
Part Number 87100501A undergoes rigorous quality control during manufacturing. Each component must meet strict specifications for:
- Material composition
- Dimensional accuracy
- Surface finish quality
- Structural integrity
- Performance testing results
Testing Procedures
Quality assurance for Part Number 87100501A involves comprehensive testing:
- Material Testing Verification of material properties through laboratory analysis and physical testing.
- Dimensional Inspection Precise measurement of all critical dimensions using calibrated equipment.
- Performance Testing Operational testing under simulated conditions to verify functionality.
Storage and Handling
Storage Requirements
Proper storage of Part Number 87100501A ensures its readiness for installation:
- Environmental Conditions
- Temperature control between 50°F and 85°F
- Humidity levels below 60%
- Protection from direct sunlight
- Clean, dust-free environment
- Packaging Specifications
- Original protective packaging
- Proper orientation during storage
- Protection from physical damage
- Clear identification labeling
Ordering Information
Procurement Process
When ordering Part Number 87100501A, consider these factors:
- Verification Steps
- Confirm exact part number requirements
- Check compatibility with existing systems
- Verify current revision level
- Review lead time requirements
- Documentation Requirements
- Manufacturer certifications
- Material test reports
- Dimensional inspection reports
- Compliance certificates
Cost Considerations
Initial Investment
The cost analysis for Part Number 87100501A should include:
- Direct Costs
- Purchase price
- Shipping and handling
- Installation labor
- Required tooling
- Indirect Costs
- Training requirements
- Documentation
- Storage facilities
- Maintenance resources
Warranty Information
Coverage Details
Warranty coverage for Part Number 87100501A typically includes:
- Standard Coverage
- Manufacturing defects
- Material quality
- Dimensional accuracy
- Performance specifications
- Extended Options
- Additional coverage periods
- Enhanced protection levels
- Service agreements
- Technical support
Conclusion
Part Number 87100501A represents a critical component in many industrial applications. Understanding its specifications, proper installation procedures, and maintenance requirements ensures optimal performance and longevity. Regular inspection and maintenance, combined with proper handling and storage, help maximize the value of this investment.
Users should maintain detailed records of installation, maintenance, and replacement activities related to Part Number 87100501A. This documentation supports future maintenance planning and helps identify patterns that might affect component life or system performance.